Alulite Idlers

Alulite idlers are made from 1/4" wall 6061-T6 aluminum tube and machined down to 3/16" wall. made for medium to low web tension applications, these rolls include our removable bearing carriers with stainless steel stub shafts. The bearing carriers decrease bearing replacement time, lower the weight of the assembly, have lower breakaway torque, and lower rolling drag than our other aluminum idlers. 

All this adds up to an idler that can ramp up to speed faster, stops quicker, and maintains line speed better than heavier idlers. Web tension problems are reduced, tracking improved, and potential for grooving the roll is diminished. 

A special feature of Alulite rolls is that they can easily be converted to Live Shaft rolls by using bolt-on live shafts.

These idlers are dynamically balanced to ISO grade G6.3. Each roll is machined to precision tolerances and has a 32 RMS surface finish across the face. If hard a surface is required to prevent grooving, hard coat anodizing is a popular surface treatment we provide. 

Advantages:

  • 50% - 55% lower rolling inertia than comparable standard aluminum idlers 
  • 35% - 45% lower total roll assembly weight than comparable standard aluminum idlers 
  • The lowest breakaway torque and rolling drag of all our bearing assemblies 
  • Corrosion resistance higher than steel 
  • Easy to custom coat and surface treat 
  • Lower maintenance costs 
  • Low total assembly weight 
    • Easier installation 
    • Lower shipping weight 
    • Better tension control 
    • Less loading on machine frame 
Illustrations, Specifications, & Prices

Lightweight Alulite Dead Shaft Idlers
3.0" Nominal Outside Diameter
4.0" Nominal Outside Diameter
5.0" Nominal Outside Diameter
6.0" Nominal Outside Diameter
8.0" Nominal Outside Diameter


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