Filament Wound, Carbon Fiber Composite Idlers
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Advantages:

  • Higher Longitudinal Modulus 
    • Unlike braided carbon fiber composites which are limited to 10 mpsi, filament wound tubes are available in 15, 21, 28, and 38 mpsi as a standard grade longitudinal Modulus of Elasticity.
  • Greater Tension Ranges 
    • The increased stiffness of high modulus composite rolls are required by machinery manufacturers to be used in advanced equipment able to handle wider ranges of web tensions.
  • Greater Web Speeds 
    • Stiffer roll material raises the first critical speed (natural frequency) of the roll, permitting faster web speeds.
  • Electrically Conductive 
    • The O.D. is ground down to the finish diameter, exposing the fibers to the web. Thus, static electricity is allowed to transfer through the roll body.

Disadvantages:

  • High Price 
    • Filament wound tubing is still more expensive than braided composite tubing.
  • Low Impact Resistance 
    • Filament wound tubing is more brittle than our braided composite tubing. Special provisions are necessary if there will be any impact to the tube.
  • Low Hoop Strength 
    • Epoch will only sell filament wound tube in thickness of 1/8" or more to ensure that the aluminum ends do not come loose.

Limitations:

  • Maximun Temperature is 325 deg. F. 
  • Soft surface can be damaged by a box knife 
  • Shear modulus, Elongation percentage, and Impact Values are much lower than steel 
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